The raw materials are then prepared by grinding and mixing them in the right proportion to create the perfect blend. This process is important for ensuring that the tiles are uniform in color, texture, and strength. Shaping The mixture is then shaped into the desired size and shape using molds. This can be done by either pressing or extruding the tile body. In pressing, the tile body is placed in a mold and then compressed under high pressure. In extrusion, the tile body is forced through a die to create the desired shape.
Drying :Once the tiles have been formed, they are dried in a controlled environment for a specific period of time, to remove all moisture content. This is important for ensuring that the tiles are strong and durable.
Glazing :If the tiles are to be glazed, they will be glazed at this stage. Glaze is a glassy coating that is applied to the surface of the tiles to give them a decorative finish. The tiles are heated to a high temperature in a kiln, which melts the glaze and bonds it to the surface of the tiles.
Firing :The glazed tiles are then fired in a kiln at high temperatures to fuse the glaze with the tile surface and create a hard, durable product. This process is important for ensuring that the tiles are water- resistant and stain-resistant.
Quality Control :The finished tiles are inspected for quality and any defects are removed before packing and shipping. This ensures that the tiles meet the highest quality standards.
The manufacturing process of tiles is a complex and time-consuming process. However, it is a process that results in a durable and beautiful product that can be used in a variety of applications.